Introduction to the equipment of the 2022 new chip loading and cutting all-in-one machine ZK-CNC-3826

1.The main machine of 3828 high-speed chip loading and cutting machine covers an area of 4500 × 2800× 800, the size of the original glass cut by the equipment is  all original glass sizes within 3660 × 2440 !

2.With a 4300×2700× 800 portable air-floating open-sheet worktable at the back，has the glass high-pressure air-floating function, and has one horizontal, two vertical and three open-sheet ejector rods. The main machine and auxiliary machine can be used together or separately.

3. The beam drive adopts servo motor two-axis drive mode (the cheap equipment on the market adopts single-axis drive), and the two drive motors adopt Fuji servo motor (the cheap equipment on the market adopts the Stepper motor).

4.SMC electromagnetic proportional valve imported from Japan (the cheap equipment on the market adopts manual regulating valve ).

5.The computer control system is (GALIL, USA), and the glass cutting optimization system is the Beijing Guiyou brand optimization software system, which can optimize the normal glass size to 98%.

Attachment: Introduction to some functions of Guiyou optimization software;

1）Hollow pairing function:The glue laminated or double-white insulating glass can realize the hollow matching function in a cutting and typesetting diagram.

2）Printing of sub-shelf and sub-box number:If the customer uses other software to divide the shelves and boxes, the shelf number or box number can be displayed on the cutting and typesetting diagram and label.

3）Solve the problem of glass replacement and selection of glass size with low yield.

Not satisfied with the layout in the software, you can also pick out the glass size with low yield. This is very important for the large list such as tens of thousands of square meters of projects. When the optimized cutting reaches half, the original glass piece needs to be replaced, and the unfinished glass size can be automatically selected.

4）Glass edge equalization function

For cutting and layout drawings with an optimization rate of more than 90%, it is often found that there are 3mm-8mm glass scraps at the edge or in the middle of the glass. Now most of the workers crack the glass with pliers, and there will be serrated edges. Grinding the serrated edges will cost 3 yuan/meter, and if there are 10000 pieces of glass, it will cost 30000 yuan. The Guiyou cutting software has the function of splitting and sharing, so you will not crack the glass with pliers again from now on. Similarly, when the glass edge is less than 5mm, It will also contribute one millimeter of other glass to it, which not only improves the work efficiency, but also reduces the new surplus materials, killing two birds with one stone.

5）The cutting diagram is consistent with the label

The printing label can be consistent with the cutting order of the Typesetting diagram.

6）Rearrange sample diagram function

The layout optimized in the software may not be the optimal cutting position of the remaining material in the cutting scheme to improve the material yield. In many cases, the remaining material is divided into several small pieces and becomes waste. The rearrangement sample function in the software can manually rearrange and select the optimized layout Select, select a more practical cutting layout scheme.

7）It can realize the matching and falling of hollow double-white or three-glass glass

The material yield of double-white insulating glass is often unsatisfactory when optimized by hollow matching method. More customers are willing to use single glass for optimization, and then cut twice in a layout to improve the material yield. If it is a user of matching cutting machine, it is impossible to operate on the cutting machine. The function of copying operation and merging operation in the software solves this problem, which can realize the matching cutting method of double-white insulating glass with high material yield, Convenient glass matching shelf.

8）he finished product label includes the edging measurement function

The tempered glass usually needs 3mm edging amount, but the edging amount cannot be displayed on the label of Party A's finished products, which can be solved in the cutting software. For example, after cutting 900 * 800 glass and adding 3mm edging amount, the cutting machine is 903 * 803, but the finished product label is still 900 * 800.

9）Barcode and QR code printing function

One-dimensional code and two-dimension code can be printed to realize barcode management of glass and surplus materials and matching of tempering furnace software.

10）Matched cutting

In the past, the office first reviewed the accurate data by several people, and then manually entered the data on the cutting machine, which is not only a waste of time, but also easy to make mistakes, and the material yield cannot be controlled, often causing direct economic losses.

11）Function of doubling the number of cuts

12)Automatic long edge first function of finished product list

13).Print only one label of the same size

14). Quick size entry function

15). Print residual matierial label function

16). Functions that can modify the number of finished labels of hollow and laminated glass after typesetting

17).Print shipment order by different or the same amount

6. Our guide rail rack installation is milled by the gantry milling machine. Most of the manufacturers in the market are aluminum profiles. For a long time, the guide rail of the machine for aluminum profiles is easy to loosen, so the error can reach two millimeters or more. The guide rail surface washed by the gantry milling machine will not have this problem, and the imported guide rail we use, the guide rail surface is milled, and the accuracy can be guaranteed to be within plus or minus 15 wires.

7. The positioning optical fiber is made of Panasonic brand imported from Japan (the cheap equipment is made of domestic photoelectric switch).

8. The table top is a load-bearing full-frame all-covering type, which is welded by five thick square tubes, and the overall weight reaches 4.5 tons!!! (The frame of cheap equipment on the market is light in material, and the overall weight is more than two tons. The frame will deform soon, affecting the cutting accuracy),.

9.The walking system uses a double-drive walking system, and the equipment also has a horizontal remote control electric left and right walking, easy to move the equipment!

10.The loading system we use is the loading system with frequency converter, which is fast, low noise and high labor intensity!

11. The telescopic boom equipment is the latest and latest function. The equipment itself does not move, and the boom goes in and out in parallel, avoiding the equipment wheel slipping caused by uneven ground. Moreover, our telescopic boom function adopts a gear chain structure, with a special laminating motor at the back and a structure of assembly line laminating, which is different from the common cylinder retraction and screw rod lamination in the market. The thickest of our structure can be laminating a large plate of glass with a thickness of 24mm, In addition, the chain structure is not easy to be damaged after long-term use, while the cylinder structure of other manufacturers is easy to be damaged and leaked, and the core components of our boom are welded with 15 or even 20 thick steel, which will not be deformed after long-term use.

12. Glass conveying function: four conveyor belts!! It is not a simple and cheap nose sucker transmission! Or three conveyor belts. Our overall table top, including the belt surface, is milled to ensure that the flatness is less than 0.05 mm, and there will be no broken glass. And we are four conveyor belts, and no matter the large plate glass or the small plate glass, there will be no deviation or deviation.

13. With head labeling function, it is faster and more efficient!

14. The machine table is made of 25mm thick PVC board, which is different from other cheap high-density wood boards. It is waterproof and does not deform after long use. High-density wood boards are easily affected by moisture and deformation after one or two years of use, which seriously affects the accuracy. Our cutting table is milled by its own milling cutter to ensure the flatness is less than 0.05mm and ensure the cutting accuracy of the equipment.