ZK-CNC-2500-4 energy-saving glass horizontal four-sided grinding machine

1.Technical features:

* This machine is composed of parts such as the feeding system, grinding head system, transmission system, discharging system, water system, electrical system and safety system. The task of the whole machine is completed by the cooperation of mechanical system and electrical system.

*The whole machine adopts advanced servo motion controller and bus communication mode. The system is stable and reliable, faster than traditional PLC, and has strong anti-interference performance.

* This machine chamfers four sets of grinding head systems, and each grinding head is equipped with four grinding wheels. The grinding wheel adopts a unique cross design and has the advantages of economy and durability.

* The feeding section is composed of a frame, a conveying roller table, a positioning wheel, a conveying servo motor, etc.The frame is made of industrial type and plastic sprayed parts.

* The main machine is composed of glass positioning system, conveying system, grinding wheel system, electrical system and frame; The frame is welded by profiles, and the stability and processing accuracy of the equipment are ensured by annealing and precision gantry milling. Some parts of the grinding head are processed with imported aluminum plates and advanced CNC machine tools. The electrical system accessories are mostly imported to ensure the stability and service life of the machine.

* The discharge section is composed of a frame, a conveying roller table, a positioning wheel, a conveying servo motor and a water receiving tray; The drain pan is made of stainless steel.

* The conveying system of the main machine adopts the wheel structure and positioning pressure wheel drive.

*Automatic detection of glass size, convenient and fast, high efficiency.

* The control system has self-diagnosis function and alarm screen.

* The grinding head motion guide adopts advanced automatic oiling system.

* The movement of grinding head and positioning device is completed by the cooperation of servo motor, high-precision diagonal rack and linear guide rail. It has the characteristics of stable operation and high accuracy.

Technical parameter 

ZK-CNC-2500-4 glass washer

Selection of technical parameters and relevant components

1.Structural features

* The main drive adopts gear drive and frequency conversion speed regulation. The brush roller of the cleaning section rotates with two groups of motors, the upper and lower, which are driven by independent belts. The rotation is stable and the service life is extended. The special glass with high requirements for cleaning is realized by lifting and lowering the independent cylinder.

* Aluminum alloy assembled structure, no scrap concept, permanent use, high efficiency, energy saving up to 70% efficiency.

* The whole sheet metal part of the frame is sprayed with plastic.

* Complete machine conveying rubber roller（ Φ 75mm) adopt imported butyl rubber (South Korea) vulcanized all-rubber covered stainless steel shaft structure (it is forbidden to contact acid liquid).

* The bearing pedestal of the whole machine adopts the new waterproof and wear-resistant bearing pedestal independently developed.

* The sheet metal of the cleaning part and the water contact part are all made of sus304 stainless steel material.

* Three pairs of brushes（ Φ 160mm) stainless steel shaft configuration (washable LOW-E glass, common coated glass, without damaging the coated surface.)

* The cleaning section and air duct can be raised and lowered by 330mm (convenient for cleaning rubber roller, roller brush and equipment maintenance)

*Three pairs of special aluminum alloy wind blades are equipped, with strong wind power and good drying effect, with heating system.

*The air inlet of the fan box is equipped with an air filter, and the air knife area adopts a variety of noise reduction measures and exhaust devices to ensure low noise and small interference; The whole fan box is installed on the upper part of the workroom with independent fan rack, which is convenient for cleaning and inspection.

*The water tank of the washing machine can be moved, which is convenient for water tank cleaning, water change and inspection, so as to make the cleaning effect of the washing machine cleaner.

*Intelligent display of touch screen is adopted to facilitate manual operation; It is easy to operate, and the best configuration to reduce labor is to cooperate with wiring.

2.Technical parameter

* Maximum glass width:2500mm

* Minimum glass size:400*350mm(Limited to single row placement at left and right sides)

* Glass thickness:3--25mm

* Cleaning speed range:The glass thickness is within 3-19mm Vmax=1-20m/min

* Main drive speed regulation mode: variable frequency speed regulation

* Table height: 900mm (adjustable)

* Total power of the whole machine: 41KW

* Wind heating power:10KW (optional)

* Water heating power:10KW (optional)

* Power Supply:380V 50Hz.

* The water tank is equipped with glass powder filter

* Water source: self-circulating deionized water supplement (deionized water equipment is prepared by the demander).

* Weight: about 3800KG

* Overall dimension (mm): 6500 * 3366 (4380) * 2800 (length * width * height)

3.Inspection and acceptance criteria

Inspection and acceptance criteria: drafted in accordance with the guidelines given in GB/T1.1-2009, check the glass with a black background fluorescent lamp. The glass shall be vertical, free of water stains, dry and free of scratches; The glass shall be free from deviation, chasing and roller marks.

4.Customer preparation.

①3 * 25 square meters of national standard copper wire+10 square meters of zero wire.②200A three-phase air switch.③8mm gas pipe, about 10m

①3 * 16 square meters of national standard copper wire+10 square meters of zero wire.②100 three-phase air switch.③10mm gas pipe, about 10m

5.Diagrammatic sketch

Sample photos